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Technical Paper

Simulation of Intake Manifold Water Injection in a Heavy Duty Natural Gas Engine for Performance and Emissions Enhancement

2018-09-10
2018-01-1653
The present work discusses the effects of intake manifold water injection in a six-cylinder heavy duty natural gas (NG) engine through one-dimensional simulation. The numerical study was carried out based on GT-Power under different engine working conditions. The established simulation model was firstly calibrated in detail through the whole engine speed sweep under full load conditions before the model of intake manifold water injector was involved, and the calibration was based on experimental data. The intake manifold water injection mass was controlled through adjustment of intake water/gas (water/natural gas) ratio, a water/gas ratio swept from 0 to 4 was selected to investigate the effects of intake manifold water injection on engine performance and emissions characteristics. On the other hand, the enhancement potential of intake manifold water injection in heavy duty NG engine under lean and stoichiometric condition was also investigated by the alteration of air-fuel ratio.
Journal Article

Simulation Study of Water Injection Strategy in Improving Cycle Efficiency Based on a Novel Compression Ignition Oxy-Fuel Combustion Engine

2018-04-03
2018-01-0894
The present work discusses a novel oxy-fuel combustion cycle utilized in compression ignition internal combustion engine. The most prominent feature of this cycle is that the air intake is replaced by oxygen; therefore nitric oxide (NOX) emission is eliminated. The enrichment of oxygen leads to higher flame speed and mass fraction consumption rate; on the other hand, the high concentration of oxygen presented during combustion will result in intense pressure rise rate which may cause severe damage to engine hardware. As water injection is already utilized in gasoline engine to control knocking, the utilization of water injection in optimizing oxy-fuel combustion process has been tested in this study. To understand the relationship between water injection strategy and cycle efficiency, computational fluid dynamics (CFD) simulations were carried out. The model was carefully calibrated with the experimental results; the errors were controlled within 3%.
Technical Paper

Experimental and Numerical Study on Combustion Characteristics of Hydrogen-Argon Jet in a Hot Vitiated Co-flow

2018-04-03
2018-01-1139
This paper presents a study of the Hydrogen/Argon lifted flames in a hot vitiated co-flow. The effects of the dilution of argon in central fuel, the volume fraction of argon in the central fuel, co-flow temperature and the velocity of the central jet on the flame lift-off length were studied, and the numerical simulation with PDF model were analyzed as well. The results could provide theoretical supports for the research of the hydrogen fueled argon cycle engine which is a potential way not only to increase the indicated thermal efficiency of internal combustion engine but also realize the zero emission. The result shows that at the same boundary condition the central jet of H2+Ar has a lower lift-off length than the central jet of H2+N2. By the numerical simulation, the jet flame of H2+Ar has a higher maximum temperature and maximum OH concentration. It indicated that the dilution of argon could promote the combustion reaction.
Technical Paper

Effect of Direct Water Injection Timing on Common Rail Diesel Engine Combustion Process and Efficiency Enhancement

2017-10-08
2017-01-2281
The present work aims at optimizing diesel engine combustion efficiency with optimized water injection strategy. The engine had been modified based on a two-cylinder mechanical pump diesel engine into common rail diesel engine with capability of direct water injection. The direct water injection system was designed and manufactured independently. An air-fluid booster was utilized to establish the water injection pressure up to 40MPa. Customized diesel injector was selected to be used as water injector in this study. Water injection strategy was optimized in detail with injection timing around TDC which ranges from 12°CA BTDC to -5°CA BTDC under 10 bar IMEP. The engine efficiency can be improved under selected water injection strategy due to the increment of work fluid in the combustion chamber. Moreover, the nitric oxides emissions show decrement around 10%.
Technical Paper

Cyclic Variations of Argon Power Cycle Engine with Fuel of Hydrogen

2017-10-08
2017-01-2409
The work of this paper aimed at investigating the cyclic variations of argon power cycle engine with fuel of hydrogen at lean burn operating conditions. The engine had been modified based on a 0.402 L, single-cylinder diesel engine into spark ignition engine with a port fuel injection system. The influencing factors on the cyclic variations, such as ignition timing, engine speed and compression ratio, were tested in this study. In all tests, the throttle opened at 0%, and the excess oxygen coefficient was maintained at 2.3. The results showed that as the ignition timing retards, CoVPmax and CoV(dp/dφ)max of argon power cycle engine increased, while CoVIMEP decreased firstly and increased afterward. And there is an ignition timing to make the lowest CoVIMEP, which is not consistent with MBT.
Journal Article

Study of the Combustion Characteristics of a HCCI Engine Coupled with Oxy-Fuel Combustion Mode

2017-03-28
2017-01-0649
The present work proposed to implement oxy-fuel combustion mode into a homogeneous charge compression ignition engine to reduce complexity in engine emissions after-treatment and lower carbon dioxide emission. The combination of oxy-fuel combustion mode with homogeneous charge compression ignition engine can be further optimized by the utilization of direct high temperature and pressure water injection to improve cycle performance. A retrofitted conventional diesel engine coupled with port fuel injection and direct water injection is utilized in this study. A self-designed oxygen and carbon dioxide mixture intake system with flexible oxygen fraction adjustment ability is implemented in the test bench to simulate the adoption of exhaust gas recirculation. Water injection system is directly installed in the combustion chamber with a modified high speed solenoid diesel injector.
Technical Paper

Knock and Pre-Ignition Detection Using Ion Current Signal on a Boosted Gasoline Engine

2017-03-28
2017-01-0792
In order to meet the ever more stringent demands on the CO2 emission reduction, downsized modern gasoline engine with highly boosted turbo charger meets new challenges such as super knock and pre-ignition, which will influence the engine combustion efficiency, smooth operation and even cause mechanical failure. A spark plug type ion current detection sensor was used in a 1.8L turbo charged gasoline engine. The ion-current wave signal differed greatly under different engine operating conditions such as without knock, with knock of different knock intensities. The frequency spectrum of ion-current was also studied, by the method of discrete Fourier transform (DFT). In knocking cycles, there were fluctuations of frequency 8-13 kHz both in the combustion pressure signal and in the ion current signal, proving the existence of knock information.
Journal Article

Characteristics of Lubricants on Auto-ignition under Controllable Active Thermo-Atmosphere

2016-04-05
2016-01-0889
Downsizing gasoline direct injection engine with turbo boost technology is the main trend for gasoline engine. However, with engine downsizing and ever increasing of power output, a new abnormal phenomenon, known as pre-ignition or super knock, occurs in turbocharged engines. Pre-ignition will cause very high in-cylinder pressure and high oscillations. In some circumstances, one cycle of severe pre-ignition may damage the piston or spark plug, which has a severe influence on engine performance and service life. So pre-ignition has raised lots of attention in both industry and academic society. More and more studies reveal that the auto-ignition of lubricants is the potential source for pre-ignition. The auto-ignition characteristics of different lubricants are studied. This paper focuses on the ignition delay of different lubricants in Controllable Active Thermo-Atmosphere (CATA) combustion system.
Technical Paper

In-Cycle Knocking Detection and Feedback Control Based on In-Cylinder Pressure and Ion Current Signal in a GDI Engine

2016-04-05
2016-01-0816
Due to much higher pressure and pressure rising rate, knocking is always of potential hazards causing damages in the engine and high NOX emissions. Therefore, the researchers have focused on knocking diagnosis and control for many years. However, there is still lack of fast response sensor detecting in-cycle knocking. Until now, the feedback control based on knocking sensor normally adjusts the injection and ignition parameters of the following cycles after knocking appears. Thus in-cycle knocking feedback control which requires a predictive combustion signal is still hard to see. Ion current signal is feasible for real-time in-cylinder combustion detection, and can be employed for misfiring and knocking detection. Based on incylinder pressure and ion current signals, the in-cycle knocking feedback control is investigated in this research. The 2nd-order differential of in-cylinder pressure, which means the response time of pressure rising rate dPR, is employed for knocking prediction.
Technical Paper

Cycle Resolved Combustion and Pre-Ignition Diagnostic Employing Ion Current in a PFI Boosted SI Engine

2015-04-14
2015-01-0881
An ion current sensor is employed in a 4 cylinder production SI engine for combustion diagnosis during combustion process, knock, and low speed pre-ignition (LSPI) detection. The results show that the ion current peak value and ion current peak phase have strong correlation with the cylinder pressure and pressure peak phase respectively. The COV of ion current integral value is greater than the COV of IMEP at the same operating condition. Results show that the ion current signal is sensitive to different lambdas. Using ion current signal, the knock in any given cylinder can be detected. Importantly, the ion sensor successfully detected the low speed pre-ignition (LSPI) about more than 20 °CA before spark ignition.
Technical Paper

Effect of Two-Stage Valve Lift for Fuel Economy and Performance on a PFI Gasoline Engine

2014-10-13
2014-01-2874
Reducing the pumping loss, and thus, the fuel consumption of gasoline engine at part load, a two-stage intake valve lift system was implanted into a PFI engine. A corresponding engine model was set up with GT-power as well, which can simulate the effect of two-stage intake valve lift and different EGR rates on fuel economy performance and on combustion condition of a gasoline engine. Based on simulation results, the valve lift control strategy and EGR control strategy was studied in this paper. Results showed that at low engine speed, when SMALL LIFT was used, the tumble flow and the combustion process in cylinder was improved and burn time duration became shorter, resulting in higher indicated efficiency and lower fuel consumption than by LARGE LIFT. With the introduction of the exhaust gas recirculation (EGR), lower fuel consumption was acquired.
Technical Paper

Closed Loop Control of SI/HCCI Combustion Mode Switch Based on Ion Current Feedback

2014-10-13
2014-01-2704
Gasoline direct injection (GDI) technology is admitted to be one of the most effective measures to improve the fuel economy for the spark ignition (SI) engines. Homogeneous Charge Compression Ignition (HCCI) combustion has advantages of low fuel consumption and ultra low NOx emissions. But the difficulty in the autoignition control and the narrow operation region inhibit the practical application of this technology. A hybrid combustion mode which combines SI mode and HCCI mode in separated working regions was regarded as a promising technology for HCCI engines. In addition, monitoring and providing feedback to the in-cylinder combustion characteristics is generally considered to be an effective method to improve and to optimize the combustion process. A lot of combustion information is included in the ion current generated by the in-cylinder combustion, and hence the ion current detection technique is considered to be a potential combustion feedback method.
Journal Article

Impact of Control Methods on Dynamic Characteristic of High Speed Solenoid Injectors

2014-04-01
2014-01-1445
Accurate control of both the timing and quantity of injection events is critical for engine performance and emissions. The most serious problem which reduces the accuracy of the control operation in such systems is a time delay of the responsiveness for the opening and closing operation of the electromagnetic valve. Modern electronic control systems should be capable of driving high speed solenoid injectors at a very fast switch frequency with high efficiency and acceptable power requirements. In this paper, the dynamic characteristic of a high speed servo-hydraulic solenoid injector for diesel engine, with different driving circuits and control methods, is investigated. A pre-energizing control strategy based on a dual power supply is applied to speed up the opening response time of the injectors.
Technical Paper

Closed-loop Control of Low Temperature Combustion Employing Ion Current Detecting Technology

2014-04-01
2014-01-1362
Based on high EGR rate, the low temperature combustion (LTC) has been studied widely, of which the application range is more extensive than the homogeneous charge compression ignition (HCCI) and premixed charge compression ignition (PCCI). As the high EGR rate would influence the condition of intake charge, it would also affect the combustion process and the HC emissions, thus the combustion stability of LTC would be lower than tradition diesel combustion. In this study, an ion current detecting technology was employed to explore the ion current at different EGR rates. Meanwhile, the combustion parameters were also investigated, which included the in-cylinder pressure and heat release rate. The CA50 and CAI50 were adopted as the phases of combustion and ion current, which respectively represented the crank angle of mid-point for the integrated heat release and integrated ion current. Then the correlation between CA50 and CAI50 was analysed.
Technical Paper

Study of the Combustion and Emission Characteristics of a Quasi ICRC Engine Under Different Engine Loads

2014-04-01
2014-01-1202
A novel reciprocating engine version of oxy-fuel combustion cycle combined with water direct injection (known as internal combustion rankine cycle) is presented in this paper. Water is injected near top dead center to control the reaction rate of the oxy-fuel mixture, as well as the peak in-cylinder temperature. The evaporation of the water mist will increase the mass of working gas inside the cylinder, and enhances the thermo efficiency and MEP. Moreover, the injected water is heated up through heat exchangers by both engine coolant and exhaust gas, and the waste heat is effectively recovered this way. This study investigates the combustion and emission characteristics of ICRC under different engine loads based on a single-cylinder, air-cooled SI engine fueled with propane. An extra diesel injector is employed to inject water with high injection temperature (160°C).
Technical Paper

Effect of Stratification on Ion Distribution in HCCI Combustion Using 3D-CFD with Detailed Chemistry

2013-10-14
2013-01-2512
Ion current sensing, which usually employs a spark plug as its sensor to obtain feedback signal from different types of combustion in SI engines, may be applied to HCCI combustion sensing instead of a prohibitively expensive piezoelectric pressure transducer. However, studies showed that the ion current detected by a spark plug sensor is a localized signal within the vicinity of the sensor's electrode gap, being affected by conditions around it. To find out better and feasible ion probe positions, a 3D-CFD model with a detailed surrogate mechanism containing 1423 species and 6106 reactions was employed to study the effect of stratification on ion distribution in HCCI combustion. The simulation results indicate that the monitor probe 1, 8 and 9 are more stable and reliable than the others. IONmax and dIONmax are more accurate to estimate CA50 and dQmax respectively.
Technical Paper

Investigations on Mixture Formation during Start-UP Process of a Two-Stage Direct Injection Gasoline Engine for HEV Application

2013-10-14
2013-01-2657
A cycle-resolved test system was designed in a Two Stage Direct Injection (TSDI) Gasoline engine to simulate the engine quick start process in an Integrated Start and Generator (ISG) Hybrid Electric Vehicle (HEV) system. Based on the test system, measurement of the in cylinder HC concentrations near the spark plug under different engine coolant temperature and cranking speed conditions were conducted using a Fast Response Flame Ionization Detector (FFID) with Sampling Spark Plug (SSP) fits, then the in-cylinder equivalence ratio near the spark plug was estimated from the measured HC concentrations. In addition, the effects of the 1st injection timing, 2nd injection timing, and total equivalence ratio on the mixture formation near the spark plug were analyzed by means of experiments.
Technical Paper

Study of Combustion Characteristics of a Quasi Internal Combustion Rankine Cycle Engine

2013-10-14
2013-01-2698
Internal combustion Rankine cycle (ICRC) engine uses oxygen instead of air as oxidant during the combustion process, therefore totally eliminates the emission of NOx. CO2 could be captured after separated from the exhaust gas, the latter are mainly water vapor and CO2, through condensation at a relatively low price, and thus an ultra-low emission working cycle is achieved. Moreover, water is heated up by exhaust gas and injected into the cylinder during the combustion process to control combustion temperature, and evaporation of the water mist would increase working fluid inside the cylinder, therefore enhance indicated thermal efficiency. This study investigates the combustion characteristics of a quasi ICRC on a single-cylinder SI engine fueled with propane. Gas mixture of O2/CO2 is employed to simulate EGR in order to control in-cylinder temperature.
Journal Article

Effect of Injection Parameters on Spray Characteristics of Urea-SCR System

2013-04-08
2013-01-1067
Urea-SCR system is one of the after-treatment methods for diesel engines, which could effectively reduce the NOX emissions and enable diesel engines to meet increasingly stringent emission legislations. Within the urea-SCR system, characteristics of urea-solution spray, especially the distribution uniformity of spray droplets as well as gaseous NH₃ within the exhaust pipe, play an important role in the efficiency of catalytic reduction. In this paper, an SCR spray visualization test bench was set up. Urea-solution from a non-air-assist injector is injected into the steady stream of simulated exhaust gas flow. The transient characteristics of spray are recorded by high-speed photography. Specific spray characteristics in the original photographs, i.e., mixing distance and degree of uniformity are extracted. The influence of injection pressure and injection angle on spray characteristics are tested in different sets of experiments.
Technical Paper

Experimental Study on the Characteristics of Knock under DI-HCCI Combustion Mode with Ethanol/Gasoline Mixed Fuel

2013-04-08
2013-01-0544
Gasoline homogeneous charge compression ignition (HCCI) can achieve high efficiency and extremely low NOX emissions. However, the working condition range of HCCI is limited by knock occurring during engine operation. To achieve an expanded HCCI working condition range, it is necessary to explore a method predicting knock cases accurately to avoid knock occurring. Based on a DI-HCCI engine with ethanol/gasoline mixed fuel, the knock cases under different conditions have been investigated. In-cylinder pressure signals are used to identify the knock cases and the knock oscillations are extracted with fast Fourier transform (FFT). The effects of the ethanol proportion in the fuel and air/fuel ratio on the characteristics of knock have been studied. The results have shown that the knock parameters, such as maximum frequency, start point angle and the duration, have close relationship with the knock intensity.
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